Buck’s Charisse Box

I am so very pleased that one of our Branch boxes is featured in an article written by Marian McEvoy in this weekend’s Wall Street Journal.  Even though I have already written about it on the Detroit Garden Works facebook page, there is a story behind the design, development and fabrication of a container for a garden that might be of interest.      

First off you need a building-a studio.  That studio needs tools both big and little.  A few five ton bridge cranes have turned out to be very helpful.  But most of all you need people who can turn an idea into an object. I have always wanted to design and fabricate beautiful containers and ornament for the garden.  A container that can withstand any climate or season, from the salt air in Florida to the heat in Texas and the cold in Minnesota, is a container that can provide many years of service.  Given that lead, that classic material for garden ornament, sculptures and containers has become incredibly costly, steel with a finish that brings the color of lead to mind seemed like a good idea.  The Charisse box is not so easy to fabricate.  The frame and handles are made of both tubular and solid round lengths of steel.  Welding one section to another requires a lot of cutting and precise fitting.  Sal, Dan and Buck fabricate for Branch, but these were Buck’s to make.    

Each box is assembled from a lot of pieces that need to be cut fairly close to perfect.  Mistakes in the length and angles of a piece, times many pieces, can add up to a box that bears no resemblance to square. The only square stock in the frame is a diamond, welded from curved lengths of steel.  Buck’s other boxes have a simple and solid design.  I was interested in making one box that was a more graceful.  Making steel look graceful is not so easy. 

It took quite some time just to get the frame together, square and true.  Since the original Charisse boxes were made in 2005, changes have been made.  Though Buck does multiple CAD drawings for everything he builds, the finished box tells the tale.  Certain dimensions have been altered.  It takes more time than I ever thought it would to get the size and proportion of a box just where it should be     

The scrolled steel handles and diamonds came next.  The tops of the tubular steel has small steel shperes welding to them as a finishing touch.  Steel straps are welded to the bottom of the frame, to hold the steel box that would slip inside the frame.

The legs have an inverted flower detail.  Each leg has several of them welded together, for strength.

The bottom of the leg has a sleeve of thicker and larger steel, for stability.  This is a very heavy box, supported by very slender legs. 

There are plenty of details, and lots of curves. 

handle detail

snail scroll handles

the Branch Studio tag

The article is a very interesting and well written discussion of containers in the garden, and garden containers that will withstand fall and winter weather.  Containers filled with plants in the landscape in all of the seasons sounds appealing.  Something in the landscape to look at besides snow on the ground and gray skies is a good plan.  That Buck’s Charisse box would be on her list of beautiful and weather-worthy containers -all of us are really thrilled about that.  

WSJ.com – Hot Pots For the Chilly Lot

 

 

 

More From Buck, At Branch

steel orangery boxes

tall lattice boxes

branch studio

tall lattice box

steel topiary forms

oil derrick topiary towers

steel tuteurs

oil derrick topiary towers, finished

steel containers

steel planter boxes

planter boxes

steel planter box, planted

planter boxes

planted steel planter box

steel pergola

steel pergola and planted tall Jackie box

steel fountain cistern

steel fountain cistern.  The steel grid positioned near the top of the water level is a safeguard- given very small, and very curious children. 

orangery boxes

Steel planter boxes

steel planter boxes

rectangular steel Hudson box, and associated steel Hudson planters

 

planter boxes

planted steel Hudson boxes

tomato cages

steel tomato cages in the form of classical obelisks

 auricula theatre

steel herb table, after the classic English auricula theatre. Buck has been very busy, churning out one fabulous garden ornament after another.  This plant table is proportioned exactly according to the golden mean.  No wonder it looks so solid, so satisfying, and so good.

 

Finished Fountain

The welding studio has been busy the last 3 weeks.  Buck had a special order for a fountain, and a matching urn for a client in California, and a destination in Fort Worth Texas.  The sheer size of the fountain meant the base and scuppers needed to be very strong, and the steel thick and heavy.

The project under construction has a landscape architect on retainer.  He designed both pieces, and we fabricated from his designs.  The drawing from the LA needed to be drawn in CAD-this is short for computer assisted design.  It is an enormous skill in and of itself to master the CAD program.  Buck is an expert, given his 30 year experience as an architect specializing in technical design. That CAD drawing enables him to fabricate an object true to every dimension specified in the design.  

The hemispherical fountain bowl is 60 inches in diameter. Creating this shape from a solid piece of steel involves a lot of technology, a surprising amount of finesse, and loads of skill.  This bowl is not perfectly hemsipherical, but it is extremely close.  Close enough to convince the eye. 

Once the bowl had a 2 inch thick lip of steel, interrupted by 4 evenly spaced scuppers, it was ready to be welded to the base.  Scuppers? The steel lip keeps the water inside the bowl.  The scupper is that place where the steel dam had been breached, allowing water to flow and fall over the edge. Once the steel is galvanized, Buck applies our finish.  He finished the inside of the bowl, and the base first.  Then the entire fountain, with the aid of a bridge crane, would be flipped up side down for the finishing of the bowl. 

The fountain design is very simple, but massive.  The finished piece weighs close to 1/2 a ton.  It will be placed in a large pool-I am not sure of any of the installation details.  It will take some skill to size the pump properly, so the water sheets over the side without runing back under the scupper, and down the side of the bowl.  Fountain design, fabrication and installation takes a lot of skill. 

The urn, on the forklift in the foreground, is much smaller than the fountain, and will be placed in some other location on the project.  This piece will be planted.  Both pieces were shipped up side down, for obvious reasons.  All of the weight of the steel is at the top.

The fountain does not have a jet.  The pump will push water hard enough to keep the water flowing fast over the 4 scuppers and into the pool.  The contractor for the project wanted this copper pipe and stop valve installed just as you see here.  

Buck did not crate this piece-what crate would be stronger than this steel?  Circular shapes are very stable and incredibly strong-even more so when they are made of steel.  I have heard I will get pictures of the installation once it is finished and running.  I have my fingers crossed about that. Buck tells me the level of the base and the level of the top of the fountain is within a 1/16 of an inch of being dead on.  Dead on and level is very important where water is concerned.  In a perfect world, water will fall over all 4 sides equally.  In an imperfect world, within  1/16 of an inch of perfect will work. Buck and his crew make lots of things that are a part of something bigger.  If no pictures are forthcoming, I have some help.  Buck has family in Fort Worth.  What fun, that they will get to see something he made, available for the looking,  just across town.

Buck At Work

Buck has been plenty busy at Branch.  What exactly are you looking at here?  This is a fountain urn commissioned by a client in California for a project in Texas.  This fountain has a bowl assembly and a base, designed and specified by the landscape architect on the project.  Buck stacked the two pieces upside down, to check the level.  A level vessel is imperative with a fountain.  Water needs to fall over every edge equally.  Should your fountain bowl be out of level, the water falling unevenly will broadcast that your ornament is askew.  It pains me to see any garden ornament-whether it be a bench, an urn on a pedestal, sculpture, obelisk, pot centerpiece or terrace, out of level.     

Newly back in town, I wanted to see the fountain assembly right side up-Buck was glad to oblige.  The fountain bowl is 5 feet in diameter-largish.  He welded loops inside the bowl so he could pick it up with his bridge crane.  The base is all of a piece.  The bowl will need a rim welded to it.  At this moment, the fountain urn is in three pieces. 

The center of the hemispherical steel bowl is marked in white paint on the underside.  This helps to  rough center the bowl on the base.  This will be plenty good enough to look at.  When the time comes to weld the bowl to the base, many more specific measurements will be taken.   

Once the bowl was set on the base, we were ready for the fountain bowl rim. The rim is comprised of two rings of 1 inch thick steel, welded together.  This ring is much heavier than it looks.  The rim contains water in four symmetrical spots.  The corresponding four rim spots are scuppers that facilitate falling water. 

This picture of the rim detail tells the story better than words do. 

This large urn will take its place in the center of a much larger fountain pool. 

The fountain is not the only special order project under construction.  This pair of gates are part of an iron fence for a local client.  Informing the design-a discussion about coyotes, and how to keep them out of a dog run. 

The fence panels are composed of a series of four foot tall vertical iron members that will be hidden by a yew hedge on both sides of the fence.  The top 24 inches of fence is constructed of steel vineyard bar in the horizontal dimension.  Why steel bar that looks like tree bark?  The perimeter fencing is our Belgian branch fencing.  This visible top two feet of dog run fence will repeat that horizontal branch motif.

My favorite part of this fence? A 16 inch wide steel shelf welded to the top of the fence.  I can see pots placed on that shelf 6 feet off of the ground, planted with trailing plants.  I can see all manner of tall garden findings and short bits having a home on this shelf.  No coyote will like the idea of scaling this.  A dog run that reads visually as a prison does not interest me.  A coyote proof fence with visual possibilities is much more to my liking.  


The Branch Studio is a big place. Just a shade over 13,000 square feet.  Buck occupies, fabricates, and directs in every square foot with what I would call thoughtful.  Amazingly precise.  Beautifully finished.  Though I was just away the better part of a week, Buck at work really describes a certain kind of kind of energy, motion and energy  that I truly admire.  Buck makes it easy to come home.