Finished Fountain

The welding studio has been busy the last 3 weeks.  Buck had a special order for a fountain, and a matching urn for a client in California, and a destination in Fort Worth Texas.  The sheer size of the fountain meant the base and scuppers needed to be very strong, and the steel thick and heavy.

The project under construction has a landscape architect on retainer.  He designed both pieces, and we fabricated from his designs.  The drawing from the LA needed to be drawn in CAD-this is short for computer assisted design.  It is an enormous skill in and of itself to master the CAD program.  Buck is an expert, given his 30 year experience as an architect specializing in technical design. That CAD drawing enables him to fabricate an object true to every dimension specified in the design.  

The hemispherical fountain bowl is 60 inches in diameter. Creating this shape from a solid piece of steel involves a lot of technology, a surprising amount of finesse, and loads of skill.  This bowl is not perfectly hemsipherical, but it is extremely close.  Close enough to convince the eye. 

Once the bowl had a 2 inch thick lip of steel, interrupted by 4 evenly spaced scuppers, it was ready to be welded to the base.  Scuppers? The steel lip keeps the water inside the bowl.  The scupper is that place where the steel dam had been breached, allowing water to flow and fall over the edge. Once the steel is galvanized, Buck applies our finish.  He finished the inside of the bowl, and the base first.  Then the entire fountain, with the aid of a bridge crane, would be flipped up side down for the finishing of the bowl. 

The fountain design is very simple, but massive.  The finished piece weighs close to 1/2 a ton.  It will be placed in a large pool-I am not sure of any of the installation details.  It will take some skill to size the pump properly, so the water sheets over the side without runing back under the scupper, and down the side of the bowl.  Fountain design, fabrication and installation takes a lot of skill. 

The urn, on the forklift in the foreground, is much smaller than the fountain, and will be placed in some other location on the project.  This piece will be planted.  Both pieces were shipped up side down, for obvious reasons.  All of the weight of the steel is at the top.

The fountain does not have a jet.  The pump will push water hard enough to keep the water flowing fast over the 4 scuppers and into the pool.  The contractor for the project wanted this copper pipe and stop valve installed just as you see here.  

Buck did not crate this piece-what crate would be stronger than this steel?  Circular shapes are very stable and incredibly strong-even more so when they are made of steel.  I have heard I will get pictures of the installation once it is finished and running.  I have my fingers crossed about that. Buck tells me the level of the base and the level of the top of the fountain is within a 1/16 of an inch of being dead on.  Dead on and level is very important where water is concerned.  In a perfect world, water will fall over all 4 sides equally.  In an imperfect world, within  1/16 of an inch of perfect will work. Buck and his crew make lots of things that are a part of something bigger.  If no pictures are forthcoming, I have some help.  Buck has family in Fort Worth.  What fun, that they will get to see something he made, available for the looking,  just across town.

Buck At Work

Buck has been plenty busy at Branch.  What exactly are you looking at here?  This is a fountain urn commissioned by a client in California for a project in Texas.  This fountain has a bowl assembly and a base, designed and specified by the landscape architect on the project.  Buck stacked the two pieces upside down, to check the level.  A level vessel is imperative with a fountain.  Water needs to fall over every edge equally.  Should your fountain bowl be out of level, the water falling unevenly will broadcast that your ornament is askew.  It pains me to see any garden ornament-whether it be a bench, an urn on a pedestal, sculpture, obelisk, pot centerpiece or terrace, out of level.     

Newly back in town, I wanted to see the fountain assembly right side up-Buck was glad to oblige.  The fountain bowl is 5 feet in diameter-largish.  He welded loops inside the bowl so he could pick it up with his bridge crane.  The base is all of a piece.  The bowl will need a rim welded to it.  At this moment, the fountain urn is in three pieces. 

The center of the hemispherical steel bowl is marked in white paint on the underside.  This helps to  rough center the bowl on the base.  This will be plenty good enough to look at.  When the time comes to weld the bowl to the base, many more specific measurements will be taken.   

Once the bowl was set on the base, we were ready for the fountain bowl rim. The rim is comprised of two rings of 1 inch thick steel, welded together.  This ring is much heavier than it looks.  The rim contains water in four symmetrical spots.  The corresponding four rim spots are scuppers that facilitate falling water. 

This picture of the rim detail tells the story better than words do. 

This large urn will take its place in the center of a much larger fountain pool. 

The fountain is not the only special order project under construction.  This pair of gates are part of an iron fence for a local client.  Informing the design-a discussion about coyotes, and how to keep them out of a dog run. 

The fence panels are composed of a series of four foot tall vertical iron members that will be hidden by a yew hedge on both sides of the fence.  The top 24 inches of fence is constructed of steel vineyard bar in the horizontal dimension.  Why steel bar that looks like tree bark?  The perimeter fencing is our Belgian branch fencing.  This visible top two feet of dog run fence will repeat that horizontal branch motif.

My favorite part of this fence? A 16 inch wide steel shelf welded to the top of the fence.  I can see pots placed on that shelf 6 feet off of the ground, planted with trailing plants.  I can see all manner of tall garden findings and short bits having a home on this shelf.  No coyote will like the idea of scaling this.  A dog run that reads visually as a prison does not interest me.  A coyote proof fence with visual possibilities is much more to my liking.  

The Branch Studio is a big place. Just a shade over 13,000 square feet.  Buck occupies, fabricates, and directs in every square foot with what I would call thoughtful.  Amazingly precise.  Beautifully finished.  Though I was just away the better part of a week, Buck at work really describes a certain kind of kind of energy, motion and energy  that I truly admire.  Buck makes it easy to come home.

The Finish

I wrote about Buck’s steel fruits and vegetables the end of September.  They have since been filed smooth, and had a finish applied that will keep them from rusting.  He spent the day today building plywood crates so they can be shipped to Orillia, Canada, for a library/market square that is under construction. They will be ready to go in short order. 

I think they look great.  I am curious to see how how they will be integrated into the landscape. I think there is plenty here to work with.

The Lattice Box

Lattice refers to overlapping strips of wood or metal joined on the diagonal.  That placement produces diamond shaped air, or empty spaces; the steel or wood forms a continuous series of X’s.  How hard it is to describe in words a shape any gardener would instantly recognize in the garden.  Lattice patterned fence panels, screens, and trellises have graced many a garden.  That diagonal construction is strong.  The large open spaces make it an ideal home for vines that benefit from having places from which to grow in and out.  A lattice screen lets air get to the air conditioner while shielding its bulky steel from view.  A lattice fence provides a kind of privacy that is casually airy.  Why box yourself in, if you don’t need to?  Of course I had a mind to design a lattice box.  My first try featured a button medallion set in a solid diamond.  Should you look carefully at this diamonds, they are perfectly scaled for the size of the panel, and perfectly constructed-all of that is Buck’s doing.  The liner is made of extira board-that water repellant rot proof composite material from which signs are made.              

I know, that first box has something of the look of a Brownie camera-a steel framework around that Brownie camera brown board.  The next boxes featured painted extira board.  We always use Porter paint for any ornament outdoors-their 100% acrylic paint is tough as nails.  The plain rectangular shape at the top did a good job of featuring the lattice pattern, without it becoming visually overwhelming.

This client changes the color of his liners every few years.  The ability to easily and entirely change the look of a container is appealing.  I have one client who had us paint the reverse surface of her liners cranberry red-for the holidays.  The liners are actually 4 separate pieces that drop in behind the lattice.  A finished frame at the top covers the raw edges of the board, and makes for a completely finished appearance.     

Years later, I have moved the plain rectangular planter to the bottom.  I cannot explain why I like this so much better, but I do. These tall boxes look grounded, not top heavy.  They have an elegant air, to my eye.  We make square lattice boxes, but some gardens ask for a little height.  This picture records the first four all steel lattice boxes Buck has made for the Branch Studio.  He just finished them 2 weeks ago.  There is a way in which these four boxes have been 7 years in the making.  I can only say thoughful design takes time; the design and construction of this container has evolved over time.    

Buck welds what are called squashed ball feet to the bottoms of these boxes.  The squashed balls give the visual impression that the box is very solid and very heavy. Those ball feet gone flat are one of my most favorite features of this box.  They are what they appear to be-in the business of beautifully and strongly supporting the life of citrus trees, topiaries, or flowers.     

Once the box gets its final finish, I am pleased to be thinking about how they will outlast me.  They will last my lifetime, and others beyond me.  The fabrication of this box gives me the same pleasure that I get from planting a tree.       

Buck did fabricate a number of steel lattice boxes with copper liners.  All I can think about looking at this picture is a copper lattice box with a steel liner.  How would that look?  The very best part of gardening is how a garden evolves.  The best part of the creative process is that the process is never finished.   

Buck made this steel pergola for the Branch Studio years ago.  I am sure it looks much the same today as it did then.  Sturdy and enduring objects for the landscape enchant me.  I like any garden ornament draped in some kind of story, or history.  My respect for the history of gardens and their ornaments fuels my design.  I am always wondering where I might go from there.   

Buck went there,  all on his own.  He had a mind to construct a series of lattice spheres.  They are amazing and beautiful structures.  How he imagined and fabricated a lattice structure in the round-way beyond my ability.       

Since the fifteenth century, fruit trees have been grown in a two-dimensional lattice known as a Belgian fence.  I sold and planted this group of five latticed pear trees two years ago.  One cannot see the lattice structure at this moment-every tree is studded with pears.  My gardening life-equally studded with pears.